Disintegrator 20 Point Preventative Maintenance

January 30, 2018 at 9:55 am by SEM

Routine disintegrator maintenance is imperative to keeping any disintegrator functioning like a fine tuned machine. Unfortunately, disintegrator preventative maintenance is habitually an afterthought and this oversight can lead to costly repairs and aggravation. The majority of disintegrators are stationed in high security environments where classified or sensitive materials need to be destroyed in a timely, efficient manner. Whether it is a matter of national security or to protect business interests you need your disintegrator to work  and get the job done every single time!

In order to ensure our clients effectively maintain their disintegrator systems, SEM has incorporated a Service Guaranteed 20 Point Preventative Maintenance Service Program (listed below). SEM disintegrator preventative maintenance consists of a scheduled visit(s) by an authorized factory trained SEM service representative who will perform the at-site labor. This scheduled maintenance lineup includes three core areas of focus: The disintegrator system, evacuation system and electrical system. All three of these system operatives are symbiotic; when one is not maintained properly it causes more stress and wear on the rest of the system.

Disintegrator System:

1. Installation of sharpened knives,
2. Calibrate installed knives to application for optimal performance.
3. Remove old knives.
4. Sharpen spare knives.
5. Grease your rotor bearings.
6. Inspect hopper for easy opening and closing to cutting chamber.
7. Inspect rotor for excessive wear.
8. Inspect screen for proper fit and wear.
9. Inspect drive belt for wear.
10. Adjust drive belt tension to factory specifications for maximum efficiency.
11. Check sheave bolt tension and set to factory specifications.

Evacuation System:

12. Inspect fan for proper operation.
13. Inspect evacuation system for leaks.
14. Lubricate and grease air system as required.
15. Adjust flow controls as needed.
16. Inspect filter.
17. Shake filter and empty debris as required.

Electrical System:

18. Inspect all safety switches ensuring the function properly.
19. Inspect all starters ensuring proper operation.

Reports:

20. Complete evaluation report with recommendations.

How does this 20 Point Service Program work? At SEM we have several different ways of helping you determine which service arrangement works for you. If you are buying a new disintegrator our industry leading sales representatives will qualify you what type of service plan works for you based on your disintegrator system/model, volume of destruction and budget. If you already have an existing disintegrator we can schedule an immediate service call to get you tuned up and inspect wear mechanisms.

Once you have determined that a disintegrator service plan is sought after, our team will facilitate your scheduled service. Your scheduled service can consist of a onetime service call or an annual PM contract. Our best service option is our annual PM contracts, consisting of multiple service calls and is the most cost effective in the long run.

SEM’s 20 Point Preventative Maintenance is designed to spot small problems before they become big problems and keep your systems performing at peak efficiency with minimum downtime. SEM’s highly skilled service technicians service all major brands of disintegrators and are trained on all system components. Our service network has several locations throughout the United States and the world; there is no location we cannot get to!

Shredder Training is the Key to Maximizing the Performance and Life of your Destruction Equipment

July 11, 2017 at 1:59 pm by SEM

Shredders, disintegrators, briquettors, optical media destroyers, HDD/SSD shredders, HDD crushers and degaussers are critical components of your overall information security program. Keeping these systems in good working order is extremely important, and easy to do with proper user training.

Probably the biggest factor in the longevity of any equipment is tied to proper training in the operation, daily maintenance and preventative maintenance. Depending on your equipment and site there are programs that can train your people to operate, maintain and troubleshoot so you avoid problems and keep the equipment up and running well.

Training can be done at your site with your equipment during a scheduled PM call, on a specific scheduled visit to your site, or at a training facility where factory service reps will go over all aspects of operation, daily maintenance, preventative maintenance as well as, tips and tricks to get the most of your systems and avoid the pitfalls. At the beginning of the training there will be a Q & A to help identify the issues of greatest concern to the group. During the training all participants are encouraged to ask questions and will have the opportunity to get “hands on” so they thoroughly understand the material being taught. After the training and a final Q & A each participant will be given a certificate of completion designating which equipment they were trained on. This is a great way for users to add additional value to their skill sets and company capabilities.

The training can be specialized to cover any and all the issues you may be having with your specific equipment, and discuss in detail how to fix and mitigate these in the future.

Some of the things your users will learn from attending training:

Changing knives, clearing and preventing jams, servicing dust filters, proper lubrication, testing belt tension, aligning conveyor belts, swapping out shredder heads-(depending on equipment) among many others.

The goal is maximizing machine availability for the organization and imparting the skills to help users diagnose and recognize potential issues before they become bigger problems.

And investment in a proper training program will pay dividends in equipment up time and save your organization money in the long run.

Click here for more information on SEM’s Preventative Maintenance and Service plans or call 800-225-9293.

Sustainability at SEM: Our Commitment Goes Beyond Just Words

February 3, 2016 at 3:00 pm by SEM

What does sustainability mean to you? 

Does it mean creating and maintaining a balance between the environment and economy? Or does it mean simply adding recycling and composting to your routine?

To SEM, sustainability means developing new processes and procedures to help conserve Earth’s natural resources and environment for future generations and leaving our home better off than we found it. 

We offer a plethora of products that are equipped with energy saving motors, special steel rotors, and other green solutions. For example, our disintegrators are designed with energy saving motors and precision balanced solid steel rotors that use less horsepower and electrical consumption. These small additions help cut down on up to 20% energy in comparison to other competitor models. For an even greener disintegrator option, we have our SEM VKE Green Disintegrator Kits that include everything needed for ultimate operator and environmental health and safety.

While paper is universally considered recyclable, it’s not as easy to do so as one would think. That’s why we offer a state-of-the-art briquetting system (included in the VKE Green Disintegrator Kit) that reduces paper waste by up to 90%. Yes, 90%! Since shredded paper waste is typically bulky and messy, recyclers won’t accept it; however, our briquetting systems compact paper waste into hockey puck-like briquettes that are accepted by most recyclers, and can even be used as a fuel source. You can find out more information on our briquettor systems here.

SEM’s commitment to the environment is implemented not only through continuous review and improvement of our processes, products, and services but through everyday methods as well. At our headquarters and secondary locations, all our cardboard and paper are recycled, our office lights are sensor-activated as to not waste unneeded electricity, recycled materials are used in many of our products, we use green cleaning products, and SEM restrooms are even stocked with Green Earth Certified hand soap.

We are also sure to communicate our policy to our customers, employees, and all persons who work on our behalf as well as anyone visiting our head office. Any vehicle who is parked at our loading dock must turn of their engine while there in order to cut down on pollution and emissions. You can find out more about our sustainability options in our blog, Data Destruction and the Environment.